Is Polyester Stretchy? A Guide to Polyester Clothing

Alex Galindo

8 mins read

polyester stretchy, Is Polyester Stretchy? A Guide to Polyester Clothing, Blog

Main Keypoints

  • Polyester is a synthetic fabric made from petroleum-based materials, used in a variety of applications.
  • Polyester can be blended with other materials, such as cotton, spandex, or polyamide, to create fabrics with specific qualities like stretchiness, flexibility, and water resistance.
  • While polyester itself is not naturally stretchy, it can become flexible and elastic when combined with stretchy fibers like spandex, making it suitable for sportswear and leggings. There are various types of stretchy polyester.


Whether you’re just about to start your own clothing line or you’re planning on adding new pieces to your catalog, you have to know the fabric that you’ll be working with. While cotton and linen are some of the most popular fabrics on the market, polyester fabric is also a popular choice.

Polyester is a type of synthetic fabric that has been around since the 1900s, and it’s still widely used in the fashion industry because of its versatility. But there’s one major question people have about polyester: Is it stretchy? The answer is both yes and no. In this article, we’ll explain the details along with other important facts about polyester clothing.

What Is Polyester Fabric?

Polyester is a synthetic fabric made from petroleum-based materials. It has a wide range of uses, including clothing, bedding, and furniture. Its ability to resist wrinkles, shrinking, and fading makes it a popular choice for many people.

When compared to other fabrics like cotton or linen, polyester can be a more affordable option. It’s also much more durable than other fabrics and can last longer, making it a great option for those who are looking for pieces that can stand the test of time.

What Is Polyester Made Of?

As mentioned, polyester is made from petroleum-based materials that have been processed, or “polymerized,” to create a piece of synthetic fabric. However, there are different types of poly-blend fabrics with varying amounts of synthetic and natural fibers. For example, the fabric blend rayon is made from a combination of cotton and polyester, while Lycra is made from a combination of spandex and polyester.

Polyester is also available in different weights and textures, depending on the type of fabric blend you choose. This allows for more versatility when it comes to creating clothing pieces.

Is Polyester Stretchy?

The answer is no, polyester itself is not a particularly stretchy fabric, but there are ways to make it flexible and elastic such as combining it with spandex or other stretchy fibers.

The reason why most people think that polyester is stretchy is that it’s sometimes used in combination with other fabrics to create items like leggings, yoga pants, and sports bras. That’s because polyester is known for its durability and resilience, making poly blend fabrics a powerful combo when it comes to creating clothing items that stretch and move with the wearer.

How Does Polyester Feel Like?

polyester stretchy, Is Polyester Stretchy? A Guide to Polyester Clothing, Blog

A 100% polyester fabric will feel slick and smooth, with a bit of a slippery texture. It’s not as breathable as other fabrics like cotton, but it’s lightweight and drapes nicely. Some opt for polyester blend fabrics for specific needs and purposes. For instance, poly-cotton blends are great for when you want a fabric that is both breathable and lightweight. Fitness and performance items often use fabrics with spandex and polyester blends because of their stretchiness and comfort.

What Are the Different Types of a Polyester Stretch?

Depending on the fibers and the fabric blend, polyester can be stretchier than it would have been on its own. This is done through a range of techniques and machinery. Knit, stretch-weave and warp-knit fabric are the most common methods. Here’s a closer look at the different types of polyester stretch to help you determine which one is best for your needs.

Prince Polyester

Matte in appearance, Prince Polyester offers great flexibility and breathability. It’s often used to make form-fitting items like activewear leggings as well as dancewear, making it perfect for those who are looking for a fabric that can flex and move with them.

Jordan Polyester

Known as a waterproof and wind-resistant fabric, Jordan Polyester is a special type of warp-knit fabric that offers superior stretch and flexibility. It’s often used to make outdoor clothing items like rain jackets and waterproof trousers.

Dispo Polyester

While it stretches less than Jordan Polyester, Dispo Polyester is still a great option if you’re looking for an extra layer of comfort in your clothing items. This polyester fabric can also resist water and wrinkles, making it ideal for activewear such as joggers and shorts.

Bonding Polyester

Often used for children’s winter wear, Bonding Polyester is a high-stretch fabric that provides excellent warmth and comfort. It’s soft to the touch and also offers resistance against water and fading.

Trilobal Polyester

While it’s less flexible and elastic than other polyester fabrics, Trilobal Polyester is a great choice if you’re looking for something that looks like silk but offers more durability. It has this eye-catching shine, so buyers often use it for dressy clothing items like blouses, skirts, and dresses.

File Polyester

Known for its resistance to water, wind, and fading, File Polyester is the perfect fabric for items intended for outdoor use. However, it’s not as stretchy as other polyester fabrics, so it’s not ideal for fitness apparel or clothing items that need to move with the wearer.

Taffeta Polyester

Despite not being as stretchy as other polyester fabrics, Taffeta Polyester is often used to create outdoor equipment and accessories like backpacks, tents, and sleeping bags. It’s also a great choice for cold-weather wardrobes because of its thermal insulation.

Memory Polyester

As its name implies, Memory Polyester creases and wrinkles without returning to its original form completely on its own. It also has low elasticity, which makes it a great choice for items like suits and blazers.

Mixed Fabrics With Polyester

As mentioned, combining polyester fibers with other fabrics is another way to make it more flexible and stretchy, or to achieve a different texture for a specific use. Here are some of the most common polyester blends you’ll find on the market:

Polyester and Polyamide

Known for its durability and strength, Polyamide is often blended with polyester to create fabrics that are perfect for outdoor items like jackets and trousers. This combination is resistant to water and wind, so it’s a great choice for activewear as well.

Polyester and Spandex

Often used for workout or activewear pieces, this combination of polyester and spandex offers excellent elasticity and flexibility. It also has a soft texture that allows it to move with the wearer, making it a great fabric for fitness apparel.

Polyester and Cotton

Also known as poly-cotton, polyester, and cotton is a great fabric for items that require warmth and comfort. It’s often used to make clothing items like sweaters and hoodies, as well as tees and long-sleeve shirts.

Is It Better To Print on Polyester or Natural Fabrics?

While the stretchiness and feel of polyester make it a great choice for activewear, natural fabrics like cotton and wool are still the most popular materials when it comes to printing apparel. This doesn’t mean that you can’t print on polyester, though. Here’s a quick guide to help you decide which material is the best for your printing needs:

DTG on Polyester-Cotton Blends

If you’re using DTG or direct-to-garment printing, then here’s a tip: go for polyester-cotton blends. This combination of fibers offers the best of both worlds – the durability and stretchiness of polyester, as well as the softness and breathability of cotton. This type of fabric is among the best choices for printing shirts and other garments because it can easily absorb the ink and hold its shape even after many washes.

DTG on Polyester

While many print providers would prefer the previous option, printing directly to polyester is still possible. However, it’s important to note that the results may not be as vibrant and long-lasting as when printing on a polyester-cotton blend. The best way to go about it is to pre-treat the fabric with a fixer, which helps to keep the colors bright and prevents them from fading after a few washes.

Sublimation on Polyester

If you’re using the sublimation printing method, your best bet is polyester. Synthetic fibers will provide a much better result because of their higher heat tolerance, making it the ideal choice when printing with sublimation on items such as blankets.

DTF on Polyester

Direct-to-film printing or DTF will also produce great results on polyester. This method is perfect for printing items like flags and banners, as it produces prints with a great color resolution and crisp details. The only downside is that you’ll need to use special inks and substrates, which can add to the cost of the project.

Polyester Fabrics Care Tips

polyester stretchy, Is Polyester Stretchy? A Guide to Polyester Clothing, Blog

Polyester fabrics aren’t really high maintenance at all. Because of their high resilience to wrinkling and different washing conditions, you don’t really need to use special detergents or fabric softeners. However, for polyester blended with other fabrics, it’s best to check the care instructions before washing it. For instance, polyester combined with natural fibers like cotton and wool can shrink when exposed to high temperatures. So the best way to go about it is to use cold water and a mild liquid detergent when washing these items.

Pros of Wearing Polyester

There are a number of advantages to wearing polyester. First of all, it’s lightweight and very breathable, making it a great choice for activewear and fitness apparel. It also provides a great amount of stretch and flexibility, which is key for comfortable movement while exercising. Additionally, polyester fabric is highly durable and resistant to water, making it an ideal choice for outdoor activities or workouts in the rain.

Cons of Wearing Polyester

Polyester fabrics, however, may not be ideal for everyone. Since it’s a synthetic fabric, it tends to trap body heat which can make you feel hot and sweaty during high-intensity activities. It also has a tendency to retain odors more than natural fibers, so you may need to wash it more often. Finally, since polyester is a petroleum-based fabric, it’s not as eco-friendly as other materials such as cotton and bamboo.

Benefits of Polyester Fabric

Durability and Low Maintenance

Polyester fabric is a strong and resilient material that resists wear and tear, making it ideal for long-lasting clothing. From sportswear to workwear to formalwear, polyester is a versatile fabric that can withstand regular use and multiple washes without losing its shape or color.

Its wrinkle-resistant nature ensures low-maintenance garments. Polyester clothes can be worn straight out of the dryer, often without the need for ironing. This makes them a popular choice for busy people who don’t have time for extensive laundry routines.

Moisture Management

Polyester fabric’s moisture-wicking properties keep you dry during physical activities by drawing sweat away from your body. This helps to regulate temperature and prevent discomfort. Polyester is also quick-drying, so you can get back to your activities without having to wait for your clothes to dry.

These qualities make polyester a popular fabric for sportswear and activewear. It is also a good choice for outdoor clothing, as it can help to keep you dry and comfortable in all weather conditions.

Quick Drying and Color Retention

The polyester fabric dries rapidly and retains its vibrant colors, even after exposure to sunlight and frequent washing. This makes it a great choice for clothing and other textile products that will be used frequently or exposed to the elements.

For example, polyester carpets and curtains are known for their durability and stain resistance. Polyester bedding is also a popular choice, as it is soft, comfortable, and easy to care for.

Affordability and Versatility

Polyester is a cost-effective fabric that is suitable for a wide range of clothing and textile products. It can also be blended with other fibers to enhance specific qualities.

For example, polyester-cotton blends combine the durability and wrinkle resistance of polyester with the breathability and softness of cotton. Polyester-wool blends offer the warmth and resilience of wool with wrinkle resistance and easy care of polyester.

Flexibility, Fitting, and Sizing Up

Polyester possesses a reasonable degree of flexibility, maintaining the ability to move and flex with the body, ensuring comfort when worn. It falls short of the stretchiness found in fabrics like spandex or elastane though. Given its shape-retaining and slightly stretchy nature, sizing up in polyester is usually unnecessary. The fit of a polyester garment is influenced by factors like fabric blend, the garment’s cut, and its design. In most cases, the manufacturer’s size guide will help you to determine the precise fit.

Final Thoughts

Polyester is a popular fabric used in many garments. It is durable, wrinkle-resistant, and can be found in various types of clothing. While it has its advantages, there are also a few drawbacks you should take into consideration. Ultimately, whether or not to choose polyester depends on your individual needs. Hopefully, the information above has helped you make an informed decision for your store’s future clothing pieces!

For more print-on-demand tips and tricks, check out our blog!

Start Your
Print On Demand
Business with
Awkward Styles

Sign up for free

Related articles